Resources / Ductulator

Ductulator.

Compare duct sizes, air velocity and friction loss for straight galvanized duct.

DUCT SIZINGGALVANIZED · UNLINED · STRAIGHT
ACTUAL AIRFLOW1,200 CFM
Drag to turn · ← →The moving air is a drawing,
not a simulation.
Cross section
CFM
5010,000 CFM
Clear inside dimensions
in
in

At or below 0.08 in. w.g./100 ft
and 1,500 FPM. Whole-inch sizes.

Air velocity
— FPM

Volume flow ÷ cross-sectional area

Friction loss
— in. w.g. / 100 ft

Straight duct only, excluding fittings

Cross-sectional area
— ft²

20 × 12 inch rectangular duct

Change a dimension to see the tradeoff.

Choosing a size

A smaller duct takes less space, but carries the same airflow at higher velocity and friction loss.

Follow the air through a rooftop unit ↗

Write up the job in the free service report builder ↗

Air conditions

Airflow is actual volume at these conditions. Changing air density affects friction loss, not velocity at a fixed volume flow.

How the calculation works

Friction loss uses Darcy–Weisbach with galvanized-steel roughness and an air-density correction. Rectangular duct uses hydraulic diameter, an approximation rather than an equal-friction round conversion. Read the method, sources and limits.

Limitations

It sizes straight duct only. It doesn’t work out required airflow, fitting losses, fan capacity, noise, leakage or code compliance. The round-size button uses the two limits shown under it as an example; set your own for the job. Check available sizes with your fabricator.

Software for the rest of the service day

BoltWright is commercial HVAC service software with AI built in. Plan the visit, pull up the equipment history, and turn the crew’s notes and photos into reports your office can review.